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LvYin Manufacturing

World-Class Artificial Turf Production Capabilities

From raw material extrusion to finished turf rolls, we control every step of the manufacturing process with precision engineering and quality assurance.

25+Years Experience
100k+sqm/yr Capacity
60+Countries Served
Why Choose LvYin

Manufacturing Excellence

ISO 9001 Certified

Stringent quality management system ensuring consistent product standards and reliable supply.

In-House Testing Lab

Comprehensive testing including UV aging, abrasion resistance, and environmental safety.

Fast Turnaround

7-25 day lead time with flexible production scheduling for both standard and custom orders.

Custom Solutions

Full customization from pile height and color to backing materials and special features.

Production Process

4-Step Manufacturing Process

Every roll of turf goes through our rigorous production process to ensure quality and performance.

Extrusion and yarn manufacturing
01

Extrusion & Yarn Manufacturing

100% Virgin Materials: High-grade Polyethylene (PE) or Polypropylene (PP) pellets used as the base to ensure optimal lifespan and safety.

  • Raw Materials: 100% virgin PE / PP pellets, UV masterbatch
  • Yarn Types: Monofilament, fibrillated and tape yarns
  • Dtex Range: 4,400 – 12,000 Dtex
  • Colors: Field green, olive, lemon, custom options
Tufting process
02

Tufting

The prepared yarn is stitched into backing cloth to form a stable turf surface layer with consistent texture, density and appearance.

  • Gauge Options: 3/16", 5/8", 3/8", 3/4", 5/32"
  • Pile Height: 8 – 70 mm, tolerance ±1 mm
  • Stitch Rate: 12 – 32 stitches / 10 cm
  • Backing: Woven PP + non-woven PET composite
Coating and drying process
03

Coating & Drying

The backing is coated and dried to secure fibers in place, improving dimensional stability and helping the turf withstand long-term use.

  • Coating Types: Latex (SBR), PU, specialty binders
  • Coating Weight: 800 – 1,500 g/m²
  • Drying: 110-140°C, multi-zone controlled
  • Tuft Bind: ≥30 N, exceeds ISO 4919
Perforation and quality control
04

Perforation & Quality Control

Finished turf is perforated, inspected and prepared for shipment only after the final checks confirm product quality.

  • Drainage: Ø1 mm holes, ≥60 L/m²/min flow
  • In-line Checks: Weight, density, color, pile height
  • Lab Testing: UV aging, abrasion, heavy metals
  • Roll Format: Width 2 / 4 m, length cut to order
Technical Specifications

Product Specification Overview

Property Sports Turf Landscape Turf Pet Turf Golf Putting Green
Pile Height40–70 mm10–45 mm20–40 mm8–20 mm
Dtex6,600–16,0006,600–16,0006,600–8,8004,400–6,600
Gauge3/8", 5/8"5/16", 3/8"3/16", 3/8"5/32", 3/16"
Stitches/10cm12–2514–2514–2222–32
Drainage Rate≥60 L/m²/min≥60 L/m²/min≥90 L/m²/min≥60 L/m²/min
UV Resistance≥5,000 hrs≥5,000 hrs≥5,000 hrs≥5,000 hrs
BackingPP + mesh + LatexPP + mesh + LatexPP + mesh + LatexPP + mesh + Latex
Production Capacity

Scale & Reliability

10,000sqm
Production Facility
6Lines
Tufting & Coating Lines
7–25Days
Production Time
1,000sqm
Standard MOQ
Quality Assurance

Certifications & Testing

ISO 9001:2015

Quality Management System

CE Certified

EU Safety Standards

In-House Testing Lab

50+ Quality Checks per Roll

UV Resistance

24-Hour UV Aging Testing

Talk to Our Engineers

Ready to Start Your Project?

From custom specifications to bulk orders, our engineering team is ready to assist. Share your requirements and get a detailed quote within 24 hours.

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